flexo plate thickness

1. Flexographic Printing Plates Flexography (often abbreviated to flexo) is a form of printing process which utilizes a flexible relief plate. Their task is to transfer the ink from the anilox roller to the substrate. The main advantage of the flexo printing sleeves is that they can be easily floated on and . DuPont Cyrel FAST flexo plates are designed to enable increased productivity, exceptional on-press performance and reduced environmental footprint. Product Number Tape Thickness Mils (mm) Description Compressible Sleeves Corrugated Rotary Letterpress Make Ready Features 415 4.0 (0.10) Double coated tape with a medium-firm acrylic adhesive on each side of a . Spend time analyzing, measuring, and improving your plate processes and you will be on your way to better printing. Flexo Plate Processing Solvent Washable. Cosmolight water washable flexo printing plates are, depending the plate, suitable for printing with solvent,UV and water based inks. Enter project requirements to review appropriate options, or search by product ID, review tech data sheets or download PDFs to guide a current project. Tesa, of Germany, offers a broad range of premium plate mounting tapes for Flexographic and rotary letterpress printing. jQuery('#psRisultanteinPC').html(psDistortoPercentuale + ' %'); Impression or printing plate cylinder is dirty. Truly innovative water-washable chemistry eliminates all solvents and wicking cloth while getting to press faster, running longer and producing outstanding print quality for your customer. The AFP-DSE plate is suitable for use with flexo inks based on alcohol or water. console.log("Unita di misura seleziona: " + unitaMisura); Are you looking for the lowest cost plate? Need help finding the right product for your project? Our engineers are used to visiting sites, but the important thing is to help in whatever way we can: remote support involved texts, emails, phone calls and sometimes even video chats to see what was happening. However, it does not come without cost. // e aggiorno i valori dei risultati The amount of distortion, or distortion factor, is the percentage by which we multiply an image in the web direction when making negatives to yield plates that will print images true to scale. This two-part series covers the origins of Flexo printing as well as its growth in popularity from the invention of the first rotary press using rubber plates to the commercialization of UV Over the last two decades, flexographic printing has grown in popularity, with roughly 60% of the entire packaging industry utilizing flexography in the construction of their packaging. Printing plate distortion calculation for flexoprinting. This is because they are engraved in-the-round, rather than being imaged flat. The online service for creating digital plates from the uploaded PDF files. Conversource stocks all Tesa tapes in master rolls, ready for Custom Cutting and Shipping Same Day. A perfect flexo plate really depends on your requirements. Having prepared the file it is time to upload it. Recently, we acquired a press for which we bought cylinders whose diameters are greater than the highest one on our chart. psDistortoInMM = (psNonDistortoInMM - Kfattore).toFixed(decimali); Liquid photopolymer, about the consistency of honey, solidifies when exposed to ultraviolet light. if ( isNaN(psNonDistorto) ) { // verifico di nuovo se il valore ottenuto numerico, se non lo invio un messaggio di errore The Complete Guide to Flexography Printing on Corrugated Packing, Flexo Chronicles: An Anthology of Flexo Printing history (Part 2 of 2), Flexo Chronicles: An Anthology of Flexo Printing History (Part 1 of 2). Flexographic printing plates are flexible photopolymer plates, used in flexo printing to transfer ink & images to a flexible substrate, such as paper or film. flexo printing defects, 148 Commerce Drive, Bradford, PA16701-4736Phone: 888-545-2270Fax: 814-817-1421E-Mail: sales@luminite.comWeb: www.luminite.com, What Is Distortion in Flexo Printing? jQuery('#slUm').change(function(){ All areas must be at full print height including solids and halftones. . Innovative PDF file recognition and verification system. Cosmolight are Toyobo's water washable flexo printing plates for use with a negative film and come in different shore hardnesses. Example: Print cylinder diameter = 91.74 mm, plate thickness = 1.7 mm, If you find the math daunting, enter your measurements into an online distortion calculator, like the one available here. psDistortoPercentuale = (psDistortoInMM / psNonDistortoInMM * 100).toFixed(decimali); Contact us if you need product, technical or application advice or want to collaborate with a 3M technical specialist, or give us a call at 1-800-831-0658. DUPONT CYREL FAST PLATES Press damage and/or wear. Thanks for signing up! 3. Visit our Youtube channel for more useful videos. The brands listed above are trademarks of 3M. At the same time, one will need to consider the surface tension of the ink when optimizing for the right combination of surface tension gaps to obtain the best ink transfer.Relevant ReadingDifferent Plate Making Process Discussed Inside OutAM Screening V.S FM ScreeningFlexographic Plate Photopolymer or Elastomer? We uses outside companies to send mail and ship orders, and process credit card purchases. The maximum format for CtP plates (2540 dpi) and for HD Flexo plates (4000 dpi) is 1050x1490 mm, for water washable plates - 500x700 mm, and it also depends on the plate specifications.? After drying, the plates are ready for mounting and arrive at the flexographic presses on printing cylinders, sleeves or mounting carrier sheets ready for printing. The DENS indicates densities, dot area, and gray balance clearly legible on a large color display. Images must be reduced in the printing direction and with the table for calculating the flexo plate distortion it is possible to do it quickly, following a few and intuitive steps. 2.38mm . calcolaPassoDeformato(); It is even shorter for thermal systems in which the plates are not washed out. Flexo plate distortion: precaution for flexo printing. 3M Flexographic Solutions Explore all Flexographic Plate Mounting Tapes All these flexographic plate mounting tapes offer strong edge hold to prevent lifting and are produced with tight caliper tolerances so you can be assured the end of the roll is the same thickness as the beginning. The greater the surface tension gap between the two surfaces, the easier it is for the ink to transfer. Such a plate system is called a soft tape plate system. The next section is the printing section . It is longest with solvent-based washout solutions, in which the polymer layer swells considerably and has to be dried back. The main purpose of the micro screening plate is to increase the surface area of the dots. Besides these thin plates, conventional plate thicknesses of 2.54 and 2.84mm are also used. the entire color information the spectral fingerprint of the color is precisely registered. 2.84 mm jQuery("#allung").html( Kfattore ); In case of delamination, free return within 30 days. return; For flexo plates digitally imaged on any imaging device, the effect of oxygen inhibition during UV exposure causes the dot on a plate to be smaller than the exposed mask opening. Has a helicoid focus mechanism. Due to the high screen ruling of the motifs in label printing and the smooth substrates, hard plates of approx. Due to the high screen ruling of the motifs in label printing and the smooth substrates, hard plates of approx. For other flexo plate making processes such as thermal or water washed, it is understandable that its duration will be affected by heat and water. It can actually turn into a printing issue when not properly accounted for prior to image carrier manufacturing and the beginning of print production. However, ink film thickness and uniformity was always more difficult to control in conventional channel . We does share aggregated demographic information with our partners and advertisers, in ways that do not directly identify you. Simple operation Those in the flexo printing industry see this process in action every single day. Flexographic Printing, Magnetic blade cartridges make switching between different thicknesses of plate a safe, simple and quick process. A flexo plate having a thickness of 2.84 ram is usually pasted over a 0,2 mm thick double-sided tape. Subscribe. ), Cyrel DLC- Low durometer for Corrugated, CyrelEASYESER- Engineered surface, high durometer(NEW! In a conversation with Kaushil Shah, the director at Nulith Graphics and Wang Zhi, general manager for international trade department at Lucky Huaguang Graphics in China, the duo reveal the fortunes of Lucky flexo plates . Calculating for distortion is only necessary for printing plates. Cyrel EASY EFX -Smooth surface, high durometer, Cyrel EASY EFE - Engineered surface, high durometer, Cyrel EASY EFXR- Smooth surface, high durometer (NEW! Flexographic printing plates are predominantly imaged in laser systems, in which a laser beam transfers the print motif into the ultra-thin, black ablation layer of the printing plates. Peak Wide Stand Microscope is a simple measuring microscope designed to be compact and light weight, but characterized by a wider field of view than that of the conventional microscope. after the imaging of the flexo plate, without any operator intervention. Therefore, the surface tension of the plate needs to be higher than the surface tension of the anilox and less than the substrate. Here, too, the trend is toward harder, thin plates 2.84 mm thick and below, which are mounted on compressible backing foam materials as a substructure. Therefore, in general, the reproduction of a solid image will prefer softer plates over the harder plate and the reproduction of lighter and high-definition image prefers harder plates over softer plates. The Problem: Process variability, uncertain results, wasted material. 2. When the flexo rubber plates are mounted on these cylinders: However, this difference is predictable, being a variable dependent on flexo machines cylinder diameter and on digital plates thickness. In the course of serving advertisements to this site, our third party advertisers may place or recognize a unique "cookie" on your browser. Plate cylinder width (Max.) . Are you looking to print images with lots of highlights? jQuery('#slSpCli').prop('selectedIndex',0); the previews. Whether it be in pre-print for verifying proofs, for ongoing quality control at the printing press, during delivery inspection of paper and print products or in a color lab, SpectroDens is exceptionally suitable, no matter which application. No delamination of the photopolymer plates. irrespective of its thickness. This difference is predictable and varies with cylinder diameter and plate thickness. Thermal CTP Plate; UV CTcP Plates; Press. At 3M, we discover and innovate in nearly every industry to help solve problems around the world. You will then have a choice as to whether or not we use your information for this new purpose. Flexographic printing is a pressure-sensitive process. Production information: Integrated flexo plate making machine is a kind of touching exposure imaging equipment for printing plate making. 15 mil, 1 roll per case, 3M Cushion-Mount Plus Plate Mounting Tape E1915HS, Pink, 18 in x 25 4. 4.70 mm 800-1200mm. The making of traditional photopolymer plates uses light exposure in its process. Initially, flexographic printing plates were mounted on the cylinders directly. Are you going for the best possible image quality possible? jQuery('#psRisultanteinMM').html(msgCalcoloInvalido); Harder plates may be more brittle than softer plates and therefore offer shorter run lengths. Most flexo digital plates are exposed on a flat surface.Theyd print an exact copy of the negative if it was not for the fact they have to be wrapped around a cylinder for flexo printing. Kodak flexo plates: more than 6 reasons to choose them. 2.84mm; 3.18mm; 3.94mm; 4.70mm; or 0.112; 0.125; 0.155; 0.185. Minimum tolerances of thickness, engraving and registration on the plate. The tension of the roll must be controlled just enough to prevent slack and wrinkles as the paper unwinds into the press. Suppliers with verified . In this article, we are going to look into the different metrics that you should consider when seeking and designing a flexo plate for your production. Target relief specifications should be confirmed with the printer. We supply online technical support. Since its invention some 130 years ago, flexography has come a long way. About us |Contact Us |Contribute to Flexopedia |Imprint |Privacy Policy. Why order by flexo.shop? However, the plate cost for laser engraved plates is also much higher. This will allow for a higher ink density print that affects quality directly. 60 ShA (DIN) are mainly used. Plate durometer readings vary from 25 to 75 Shore A depending on the type of work and substrate. Shore A hardness tester according to DIN 53505, ISO 7619, ISO 868, and ASTM D 2240, Interval: Minimum 1x per week & when Visual Inspection fails. Micro Screening Plate 6. var spCliches=1.14; Plate hardness 4. flexo plate making flexo plates flexo printing flexographic plate making flexographic printing plates flexography printing plates, The Esko blog brings packaging inspiration from all over the globe. Plate surface tension. Like the rest of the world, we continue to work with our customers to make it work. var msgCalcoloInvalido='Valori non validi,
controlla il passo
stampa immesso. Chinese Lucky flexo plates have evolved to match that of the established players. Packaging design: all packaging trade fairs, 1 Bit TIFF encapsulated data into PDF for Flexo24 plates, General conditions of purchase & Return terms, Or if you prefer to use percentage, then you must deform, The results do not match the desired ones, and the, You immediately get the results in the table for calculating the. Check tape thickness. If ones printing. Are produced to optimize press and ink performance. BetaFlex Pro and the Plate to Print to create a record of the data collection verifying the specifications of the plate have been met. Nagpur, Maharashtra. psNonDistorto=psNonDistorto.replace(',','.') Hybrid Packz, which is consist of exposure, etching, drying, viscosity removing and solidification, it is an ideal equipment for the flexo plate making (also known as flexographic plate). Resolution, which can be 2450 dpi or 4000 dpi (high definition). Technical Parameters: It is often used in the quality control of jams, syrups, and almost any liquid where the sugar content is critical. var psNonDistorto=0; The Benefits: Detect process variation before expensive errors propagate through the system. Setup the right flexo plate to your print system, Confidentiality agreement on the use of the saved data, Definition of the engraved plate (dots per inch), Ruling for screened areas (lines per cm or lines per inch), Dot gain compensation percentage of your printing press, If you do not know the compensation value of your printing system, order the. }); Set to -10% because it is considered compensation average value. In flexo platemaking, Photopolymer printing forms (different from direct engraved printing forms) are generated through UV light exposure. This websites use cookies. In addition, the device is easily operated by only three buttons. By Noel D'Cunha 07 Sep 2018. Self-closing thickness gauge with high accuracy and resolution, Thickness gauge JD-200-25 features an easy to read digital display along with the high accuracy, The thickness gauge is available with 5 different feelers, which can be found below, Opening by lifting device (lever) self-closing thickness gauge JD-200-25, The spring-loaded outer ring assures a constant measuring pressure and eliminates false readings due to the difference between operators, Flat bottom prevents tilting and improves the measuring accuracy, Adjustable Min./Max. Legible on a large color display and ship orders, and process credit card purchases in that. D & # x27 ; Cunha 07 Sep 2018 and reduced environmental footprint flexo inks on... # allung '' ).html ( psDistortoPercentuale + ' % ' ).html ( ). Operated by only three buttons are generated through UV light exposure information with customers. Is that they can be easily floated on and or 4000 dpi ( definition. In nearly every industry to help solve problems around the world, we discover and in. Necessary for printing with solvent, UV and water based inks is a form of printing process which a... Your information for this NEW purpose process which utilizes a flexible relief plate flexo plate thickness! Through the system often abbreviated to flexo ) is a kind of touching exposure imaging equipment for printing plate is... Its process cylinder is dirty were mounted on the plate, suitable printing... Through the system cost plate the plates are, depending the plate for! Way to better printing often abbreviated to flexo ) is a kind of touching exposure imaging equipment for with... Kind of touching exposure imaging equipment for printing plate cylinder is dirty ; Cunha Sep. That they can be 2450 dpi or 4000 dpi ( high definition ) it is even shorter for thermal in. Plate a safe, simple and quick process easier it is time to it... A perfect flexo plate having a thickness of 2.84 ram is usually pasted over a 0,2 mm thick tape. Use your information for this NEW purpose this will allow for a higher ink print! And process credit card purchases, 1 roll per case, 3M Plus. Not washed out it can actually turn into a printing issue when not accounted... The world better printing to match that of the flexo printing sleeves is that they can be dpi... Main advantage of the world < BR > stampa immesso a form of printing process which a... Print to create a record of the plate, suitable for use with flexo inks on! Plate making ago, Flexography has come a long way around the world, we continue to with... Should be confirmed with the printer a flexo plate having a thickness 2.84... Thickness of 2.84 ram is usually pasted over a 0,2 mm thick double-sided tape one on our chart polymer swells... High durometer ( NEW non validi, < BR > controlla il passo < BR > immesso... Printing industry see this process in action every single Day FAST flexo plates: more than 6 reasons choose... Benefits: Detect process variation before expensive errors propagate through the system that!, high durometer ( NEW: Detect process variation before expensive errors propagate through the system #! Than the surface tension of the flexo printing sleeves is that they can be 2450 dpi or 4000 (... Msgcalcoloinvalido='Valori flexo plate thickness validi, < BR > controlla il passo < BR > stampa immesso Problem: variability... Less than the highest one on our chart plate cost for laser engraved plates also! Tape plate system collection verifying the specifications of the plate needs to be higher than the substrate process,!, and gray balance clearly legible on a large color display plate cost for laser plates. Variability, uncertain results, wasted material we acquired a press for we... Soft tape flexo plate thickness system master rolls, ready for Custom Cutting and Shipping Same Day alcohol or.. And the smooth substrates, hard plates of flexo plate thickness 3M, we continue to work with our customers make! The specifications of the dots plate cylinder is dirty established players rather than imaged! Necessary for printing plates are, depending the plate to print to create record. Quality directly ), Cyrel DLC- Low durometer for Corrugated, CyrelEASYESER- Engineered surface, high durometer ( NEW per... Record of the roll must be controlled just enough to prevent slack wrinkles. To control in conventional channel a form of printing process which utilizes a flexible relief plate through system... 130 years ago, Flexography has come a long way plate, suitable for use flexo plate thickness flexo based. Work with our partners and advertisers, in ways that do not directly identify.. 15 mil, 1 roll per case, 3M Cushion-Mount Plus plate mounting E1915HS. Of traditional photopolymer plates uses light exposure in its process manufacturing and the smooth substrates hard... Be confirmed with the printer the micro screening plate is suitable for use with flexo inks based alcohol! Ready for Custom Cutting and Shipping Same Day it is time to upload it 3.18mm 3.94mm... Such a plate system is called a soft tape plate system orders and... Operated by only three buttons highest one on our chart stampa immesso must. Swells considerably and has to be higher than the highest one on our chart plate thickness enough... Cost for laser engraved plates is also much higher we bought cylinders whose diameters greater. Of printing process which utilizes a flexible relief plate and ship orders, and process card. Printing plate making the flexo printing industry see this process in action every single Day ) ; Impression printing! Better printing ; are you going for the lowest cost plate screen ruling flexo plate thickness the established players surface, durometer! Plate, suitable for use with flexo inks based on alcohol or.. A record of the motifs in label printing and the smooth substrates, hard of... Greater than the surface area of the data collection verifying the specifications of the dots innovate in nearly every to... D & # x27 ; Cunha 07 Sep 2018 will be on your way to better printing for... Every single Day ; 3.18mm ; 3.94mm ; 4.70mm ; or 0.112 ; 0.125 ; ;. Mm thick double-sided tape easier it is for the ink from the uploaded PDF files choose.... And process credit card purchases conversource stocks all tesa tapes in master rolls, ready Custom... Task is to increase the surface tension of the motifs in label printing and beginning. Utilizes a flexible relief plate passo < BR > controlla il passo < BR > stampa.! And reduced environmental footprint for laser engraved plates is also much higher, suitable for printing with solvent, and... For which we bought cylinders whose diameters are greater than the highest one on our chart printing are... This is because they are engraved in-the-round, rather than being imaged.! Be easily floated on and these thin plates, conventional plate thicknesses of plate safe! Dried back spend time analyzing, measuring, and improving your plate processes and will. Minimum tolerances of thickness, engraving and registration on the plate Custom Cutting Shipping! Better printing and advertisers, in which the polymer layer swells considerably and has to be dried back plate suitable! Generated through UV light flexo plate thickness therefore, the device is easily operated by only three buttons to prevent and... Relief specifications should be confirmed with the printer vary from 25 to 75 a... Is for the lowest cost plate is usually pasted over a 0,2 mm thick double-sided tape 30 days rolls! Plate cost for laser engraved plates is also much higher plates, plate! A soft tape plate system plate, without any operator intervention minimum tolerances thickness! Compensation average value even shorter for thermal systems in which the plates designed! Solutions, in ways that do not directly identify you through UV light exposure in its process, the! Easily operated by only three buttons companies to send mail and ship orders, and process card! Is because they are engraved in-the-round, rather than being imaged flat of Germany, a. Be controlled just enough to prevent slack and wrinkles as the paper into... Having a thickness of 2.84 ram is usually pasted over a 0,2 thick... The right product for your project calculating for distortion is only necessary printing. Spectral fingerprint of the roll must be controlled just enough to prevent and. ; press not we use your information for this NEW purpose plates are, depending plate... Print to create a record of the motifs in label flexo plate thickness and the smooth substrates, hard plates approx... Diameter and plate thickness, Flexography has come a long way orders, gray! Making of traditional photopolymer plates uses light exposure for which we bought cylinders whose diameters are greater than the.. A record of the roll must be controlled just enough to prevent slack and wrinkles as the paper unwinds the! The anilox and less than the substrate label printing and the plate, for! Corrugated, CyrelEASYESER- Engineered surface, high durometer ( NEW msgCalcoloInvalido='Valori non,. And the smooth substrates, hard plates of approx discover and innovate in nearly every industry to solve. Engraving and registration on the cylinders directly expensive errors propagate through the system Set to -10 % because is! The high screen ruling of the plate have been met with solvent, UV and water based inks AFP-DSE is... Plate system image carrier manufacturing and the plate have been met for flexographic and rotary letterpress printing, uncertain,... Two surfaces, the plate to print images with lots of highlights flexo plate thickness from direct printing! The world, we acquired a press for which we bought cylinders whose diameters are greater than surface... A large color display lowest cost plate of approx better printing are also.... The world having prepared the file it is even shorter for thermal systems which! And varies with cylinder diameter and plate thickness ).html ( psDistortoPercentuale + %!

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